I OWN A 2005 V8 XC90. LIKE SO MANY OTHERS I AM A RECENT MEMBER TO THE CB FAILURE CLUB. YEP. IT'S A CLUB. THE COUNTER BALANCE SHAFT FAILURE CLUB. THIS IS A DESIGN DEFECT THAT VOLVO IS AWARE OF AND DOES NOTHING TO REMEDY THE POOR SAPS WHO OWN A 2005 WITH THE FIRST 6883 ENGINES PRODUCED BY YAMAHA FOR VOLVO. AFTER 6883 VOLVO MADE CHANGES TO THE DESIGN OF THE COUNTER BALANCE SHAFT, BY DRILLING A WEEP HOLE TO LET MOISTURE OUT. UNFORTUNATELY, MY ENGINE WAS IN THE 4000S. I LIVE IN SOUTHERN CALIFORNIA. ABOUT THE DRIEST CLIMATE YOU CAN GET, BUT YET RUST HAS DESTROYED MY COUNTER BALANCE AND THUS DESTROYED MY ENGINE WITH ONLY 80000 MILES ON IT.BTW, I HAVE HAD MY ENGINE SERVICED REGULARLY. BUT THE COUNTER BALANCE SHAFT IS SOMETHING THAT CAN NOT BE SERVICED WITHOUT TEARING THE ENGINE APART. IT LIES IN THE VALLEY OF THE V8. IN MY CASE, AND IN ALL THE OTHER CASES I AM READING ABOUT, THE BEARINGS RUSTED AND THE SHAFT RUSTED AND IT TORE APART MY ENGINE BLOCK. HAD I BEEN DRIVING ON A FREEWAY WITH MY CHILDREN AND LOST POWER IT COULD HAVE BEEN FATAL. HOW IS IT THAT THIS DESIGN FLAW WHICH CAUSES CATASTROPHIC ENGINE FAILURE CAN BE ALLOWED NOT TO BE RECALLED? IN FACT, THANKS TO A OVERCHARGED ALTERNATOR, I HAD JUST PUT A NEW $1400 COMPUTER IN THE CAR. YET, THE COMPUTER NEVER READ CHECK ENGINE. WHY? BECAUSE THE COMPUTER IS NOT MONITORING THE LUBRICATION IN A SEALED BEARING. AND IT IS IMPOSSIBLE WITHOUT TEARING THE ENGINE DOWN FOR 10 HOURS (1200.00 IN LABOR) TO GET TO THE COUNTER BALANCE SHAFT TO SEE THE CONDITION OF IT. PLEASE, FOR THE SAKE OF OTHERS WHO MIGHT BE UNFORTUNATE ENOUGH TO DRIVE THIS CAR AND FIND THEMSELVES ON A FREEWAY WHEN THE ENGINE BLOWS DUE TO CHEAP RUSTED BEARINGS -- ISSUE A RECALL!!! *TR
2007
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
JULY 4, 2010 IN REPLY TO: VIN# [XXX] VOLVO CARS OF NORTH AMERICA CUSTOMER CARE CENTER 1VOLVO DRIVE ROCKLEDGE, NJ 07647-0914 DEAR VOLVO CARS OF NORTH AMERICA, SUBJECT: VOLVO XC90 WARRANTY/SAFETY ISSUE I HAVE RETURNED MY VOLVO XC90 ON SEVERAL OCCASIONS FOR ELECTRICAL SYSTEM RELATED PROBLEMS TO INCLUDE THREE SEPARATE INCIDENTS OF THE POSITION INDICATOR LIGHT BURNING OUT, MULTIPLE BULB FAILURES AND TIRE PRESSURE SYSTEM WARNINGS. MY VOLVO REPAIR SHOP TOLD ME THAT THESE WERE UNRELATED NORMAL REPAIRS AND THAT I SHOULD NOT BE CONCERNED AFTER THE LATEST INCIDENT OF THE TIRE SYSTEM MALFUNCTION I TOOK MY VEHICLE TO A LOCAL REPAIR SHOP WHO TROUBLESHOOT MY VEHICLE, PUT THE VEHICLE ON A LIFT AND SHOWED ME A WIRING HARNESS THAT WAS WET FROM BEING LOCATED DIRECTLY UNDERNEATH THE VEHICLES AC I BELIEVE THIS IS A MANUFACTURERS DEFECT. THE WIRING HARNESS HAS ALREADY DEVELOPED RUST WHICH INDICATES CONSISTENT WATER IMMERSION AND I WAS TOLD THIS SHOULD BE A CAUSE FOR CONCERN AS THIS SITUATION COULD LEAD TO ELECTRICAL SYSTEM FAILURE, SHORTS, SHOCKS OR VEHICLE FIRE. I AM REQUESTING THAT THIS ISSUE BE FIXED AND SOME TYPE OF WARRANTY EXTENSION BE PROVIDED TO PROTECT FROM ANY FUTURE REPAIRS THAT MAY BE CAUSED BY THIS DEFECT. [XXX] CC:NHTSA INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR