THE WATER PUMP WAS REPLACED ON VEHICLE ON 09 AUG, 2003, NECESSITATING REMOVAL AND RE-INSTALLATION OF THE AIR INTAKE HOSE CONNECTED TO THE THROTTLE BODY. ON THE MORNING OF 09 FEB, 2006 THE ACCELERATOR WAS BRIEFLY DEPRESSED TO THE FLOOR WHILE NAVIGATING IN FREEWAY TRAFFIC. THE ACCELERATOR REMAINED IN THIS POSITION AFTER HAVING REMOVED THE DRIVER'S FOOT FROM THE ACCELERATOR. FULL PRESSURE WAS BEING APPLIED TO THE BRAKES WITH NO APPARENT SLOWING OF THE VEHICLE. THE VEHICLE WAS STEERED TOWARDS AN OPEN CONSTRUCTION AREA ADJACENT TO THE FREEWAY, AND SHIFTED INTO 'PARK' WHILE STILL MOVING AT ABOUT 50 MPH. THE VEHICLE STOPPED SAFELY, AND WITHOUT COLLISION. THE VEHICLE REMAINED DRIVABLE AFTER THIS INCIDENT. UPON INVESTIGATION, IT APPEARS THAT THE BODY OF THE HOSE CLAMP THAT SECURES THE AIR INTAKE HOSE TO THE THROTTLE BODY WAS INTERFERING WITH THE THROTTLE MECHANISM SUCH THAT WHEN THE ACCELERATOR WAS FULLY DEPRESSED, A PLASTIC TAB ON THE THROTTLE MECHANISM WOULD RUB AGAINST THE BODY OF THE HOSE CLAMP WITH ENOUGH FORCE TO HOLD THE THROTTLE IN THE FULLY OPEN POSITION. AS PREVIOUSLY MENTIONED, THIS HOSE HAD BEEN REMOVED AND RE-INSTALLED, POSSIBLY CAUSING THE HOSE AND ATTACHED HOSE CLAMP TO BE ROTATED SEVERAL DEGREES FROM THEIR ORIGINAL (FACTORY) POSITION. IT SHOULD BE NOTED THAT THERE ARE NO FEATURES ON THE HOSE OR THROTTLE BODY TO ENSURE PROPER ORIENTATION UPON RE-INSTALLATION. TO CORRECT THE PROBLEM, THE AIR INTAKE HOSE WAS RE-POSITIONED , AND THE OFFENDING CORNER OF THE PLASTIC TAB ON THE THROTTLE LINKAGE WAS FILED OFF. (DIGITAL PHOTOS AND VIDEO OF THE FAILURE CONDITION ARE AVAILABLE)*JB
2003
WHEELS
WHEEL BEARINGS WENT OUT ON FRONT RIGHT WHEEL AND BOTH THE REAR WHEELS. I JUST REPLACED MY TRANSMISSION AND NOW I HAVE TO PAY FOR WHEEL BEARINGS WHICH IS NOT CHEAP. I CANNOT BELIEVE FORD DOES NOT ACKNOWLEDGE THIS PROBLEM WITH ALOT OF EXPLORERS. I WOULD NOT EVERY BUY FORD AGAIN. *TR