Manufacturer: FUJI HEAVY INDUSTRIES U.S.A., INC. (C/O SUBARU OF AMERICA)
Manufacturer Id: 1075
Model: Legacy
Model Year: 2004
Plant City: Lafayette
Plant Company Name: SIA
Plant Country: United States (USA)
Plant State: Indiana
Seat Belts All: Manual
Transmission Speeds: 5
Transmission Style: Manual/Standard
Trim: OUTBACK -CW
Vehicle Type: PASSENGER CAR
Model year
COMPONENT
Complaint
2002
POWER TRAIN:CLUTCH ASSEMBLY
AFTER RETURNING FROM A OUT OF TOWN TRIP, WE GOT TO OUR CAR AND STARTED TO DRIVE AWAY AND THE ENGINE REVVED UP BUT DID NOT PROPORTIONATELY INCREASE IN SPEED. AFTER GAINING SOME SPEED THE SYMPTOMS DISAPPEARED. THREE DAYS LATER AFTER SHIFTING FROM FIFTH GEAR TO FOURTH GEAR WHILE DRIVING UP A HILL ON I-70 THE CLUTCH COMPLETELY SLIPPED OUT. THE CAR WAS UN-DRIVABLE BUT WE WERE IN THE LEFT LANE AND THERE WAS NO EMERGENCY PULL OFF ON THAT SIDE SO WE HAD TO MAKE OUR WAY ACROSS THREE LANES OF TRAFFIC TO GET TO THE RIGHT EMERGENCY LANE. WITH NO POWER WE COASTED THROUGH CARS FLYING BY HONKING AT 65 MPH. LUCKILY WE MADE IT TO THE SIDE OF THE ROAD UNHARMED BUT QUITE A FEW CLOSE CALLS. WE SMELT THE SMELL OF A BURNT CLUTCH AND COULD NO LONGER ENGAGE THE TRANSMISSION OR MOVE THE VEHICLE, IT WOULD ONLY COAST BACKWARDS. WHILE WE WERE LUCKY SOME OTHER MAY NOT. SUBARU OF AMERICA HAS REFUSED TO ADMIT ANYTHING IS WRONG WITH THE CAR OTHER THAN A WEARABLE ITEM WEARING OUT. THIS CAR HAS 77,200 MILES ON IT AND HAS HAD THE CLUTCH REPLACED ONCE BEFORE AT 34,500 MILES UNDER TSB 03-51-02R. WE HAVE OWNED FIVE CARS WITH MANUAL TRANSMISSIONS ALL OF WHICH WE DROVE FOR OVER 130,000 MILES AND NOT ONE HAS NEEDED OR HAD A CLUTCH REPLACED. AN EMPLOYEE AT THE DEALERSHIP IN THE PARTS DEPARTMENT STATED TO ANOTHER EMPLOYEE WHILE I WAS ON THE PHONE LINE THAT THE "FLYWHEEL IS MAKING THOSE GO OUT SO THEY WILL NEED TO REPLACE THAT TOO." *JB
2004
POWER TRAIN
BLOWN HEADGASKET AT ONLY 40K. CAR HAS BEEN MAINTAINED ON A REGULAR SCHEDULE WITH EXTRA CARE CAR WHEN NEEDED. TOOK TO DEALER AND COMPLAINED OF SMELL OF COOLANT IN THE INTERIOR OF CAR WHEN DRIVING AND AFTER SHUTTING VEHICLE DOWN OR AT A TRAFFIC LIGHT STOP. TOOK TO DEALER COMPLAINING OF A NOISE COMING FROM THE BOTTOM OF ENGINE. AFTER THE DEALER EXAMINED VEHICLE NOTHING WAS FOUND AS PER REPORT. I TOOK THE CAR FOR BRAKE REPAIR AND THE MECHANIC NOTED A COOLANT LEAK FROM THE LEFT BANK OF THE ENGINE BLOCK. HE STATED THAT HE CAR HAS A BLOWN HEADGASKET ON THE LEFT BANK OF THE CYLINDER BLOCK. THE WARRANTY ON THE POWERTRAIN IS ABOUT TO RUN OUT AND HE ADVISED TO RETURN THE VEHICLE TO THE DEALER FOR THE REPAIR. HE DID STATE THAT THE DEALER WILL ONLY REPAIR THE BANK THAT IS LEAKING AND THE OTHER WOULD NOT BE COVERED AND SHOULD BE DONE AT THE SAME TIME TO PREVENT THE OTHER BANK FROM BLOWING OUT DUE TO A CHANGE IN THE BALANCE OF PRESSURE ON THE BLOCK RESULTING FROM THE REPLACEMENT OF ONLY ONE HEADGASKET. *TR